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This sari showroom is hand-sculpted in mud, lime and cow dung

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There was a time when mud homes were limited to villages. Over the last few years, designers and consumers have found fancy in the simple material and its many structural qualities. Be it Mumbai’s latest bistro Zeki, the 2,000 sq.ft. home built by Bhoomija Creations in Kerala, or the more recent, Tiny Farm Lab in Uttarakhand. The latest addition to this list is sari brand Kalga Banaras’ showroom in Varanasi built using the age-old wattle and daub technique wherein bamboo strips are woven together and the gaps filled with cob (a mix of mud, sand, and straw). 

Raghav Kumar and Aishwarya Lakhani

Raghav Kumar and Aishwarya Lakhani
| Photo Credit:
Janvi Thakkar 

The design of the 1,300 square foot showroom — helmed by interior-product designer Aishwarya Lakhani, founder of Brown Dot Collaborative, and Raghav Kumar, co-founder of rural design studio Tiny Farm Lab — was completed in five months by November 2024. “A lot of our inspiration came from observing the day-to-day life and culture in Varanasi: the people, the city’s winding gullies (streets), and the sunsets at the ghats. The mood of the space, as a result, also reflected that through soft edges, elemental colours (a warm, earthy palette) and finishes that felt alive; mud lime plasters in varied tones, textures, and some, in the form of an abstraction on the wall,” says Lakhani, who looked at slowness and imperfection as a design quality, “embracing asymmetry, organically shaped niches, and rustic art sculpted with layers of mud-lime plaster”.

“A lot of our inspiration came from observing the day-to-day life and culture in Varanasi: the people, the city’s winding gullies (streets), and the sunsets at the ghats. The mood of the space, as a result, also reflected that through soft edges, elemental colours (a warm, earthy palette) and finishes that felt alive; mud lime plasters in varied tones, textures, and some, in the form of an abstraction on the wall”Aishwarya Lakhanifounder of Brown Dot Collaborative

Locally sourced material

As one enters the store, and walks through the narrow passage — inspired by Varanasi’s unfolding landscape where narrow lanes open to the vastness of the ghats — they are met with an installation crafted from punch cards used in the jacquard loom system. “The main display space of the store is carved from natural materials, including mud and lime plasters, and hand-sculpted curves. We also designed tactile inserts like a large mural, an abstraction of Varanasi’s sunset in the ghats and display units made using lime and cow dung plasters infused with natural oxides,” says Lakhani, adding that 90% of the materials and artefacts were sourced locally. The store has also revived the gaddi (floor mattress) tradition, “inviting visitors to sit, pause, and engage with the saris in an intimate way”.

The store’s design is inspired by Varanasi’s unfolding landscape

The store’s design is inspired by Varanasi’s unfolding landscape
| Photo Credit:
Janvi Thakkar 

Detailing the techniques championed in the project, Kumar says the walls were shaped by hand, built slowly one layer at a time using cob. “We mixed the cob by stomping it with our feet and rolled it into place, which gave the walls their smooth, flowing curves. To finish, we used natural plasters made from mud, lime, and cow dung, for the larger sculpted elements, and included natural oxides for the decorative ones,” he says. These safe, chemical-free coatings add beautiful texture, keep the air fresh, and help control the moisture inside the space, adds the architect.

“These hand-formed details were a quiet way of rooting the space in nature and offering visitors moments of discovery as they moved through it. Each one was shaped intuitively on-site, making the walls feel not just built, but touched”Raghav Kumarco-founder of rural design studio Tiny Farm Lab

The team — comprising local masons whom the duo had to train — also sculpted smaller, rustic motifs and protrusions directly into the wet mud plaster. “These hand-formed details were a quiet way of rooting the space in nature and offering visitors moments of discovery as they moved through it. Each one was shaped intuitively on-site, making the walls feel not just built, but touched,” he says, adding that traditional crafts such as metal repoussé and wood-turned figurines were embedded thoughtfully into the design.

An installation crafted from punch cards used in the jacquard loom system

An installation crafted from punch cards used in the jacquard loom system
| Photo Credit:
Janvi Thakkar 

Trust local hands

Kumar explains that one of the biggest concerns in natural building is finding skilled labour. “The simple answer? You train them. It’s not rocket science. If someone has experience in cement work, they already have the right tools, muscle memory, and hands-on building skills, and they just need to learn the materials,” he says, “We started with what they know: swapping cement and sand for clay, sand, and fibre. Then drawing analogies between binders, i.e., cement and clay, and broke techniques down into stages.” He says the artisans took those skills and “even found better techniques”. “We learned more from them than they learned from us. By trusting local hands, we’re creating sustainable livelihoods, and decentralising the knowledge of natural building to make the process richer and more meaningful.”

A large mural, an abstraction of Varanasi’s sunset in the ghats and display units made using lime and cow dung plasters infused with natural oxides

A large mural, an abstraction of Varanasi’s sunset in the ghats and display units made using lime and cow dung plasters infused with natural oxides
| Photo Credit:
Janvi Thakkar 

While Kumar and Lakhani see a rise in the interest to build such structures and vouch for the potential they hold, building with mud “takes time”. “It can’t be rushed. Mud needs to dry, lime needs to be slaked. It also requires the workers to learn new, but ancient, skills,” says Lakhani. Two aspects that the duo were challenged with for Kalga Banaras. “Our clients onboarded us mid-way through the project; they saw more value in building with mud. But this also meant we had to jump in halfway and make sense of the chaos,” says Kumar, adding how the client wanted it complete in five months. “It was a tight deadline for any build, let alone one with natural materials. And the monsoon had just begun which meant high humidity, and slow drying times. But, we loved the challenge, and were able to finish the project within the timeline by making drier mixes and building strategically,” he says.

As designers building with earth, Kumar says they have a dual responsibility. “Working with local materials, context, and labour is not enough. We need to craft beautiful spaces that are technically sound. Spaces that evoke emotions and a sense of desirability,” he concludes.

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Home & Garden

Managing Chennai monsoon

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The city requires a new imagination of its relationship to the unpredictable showers, the sea, and its water reservoirs. Here are five takeaways from the recent rains

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Packaging made from coffee husk and banana fibre

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Rhea and Rishika, founders of The Mend Packaging

Rhea and Rishika, founders of The Mend Packaging
| Photo Credit: Special Arrangement

By repurposing over 28 types of waste, ranging from coffee husk and cardboard to sugarcane bagasse and even Ayurvedic tablets, The Mend Packaging, a sustainable packaging company based in India, managed by Rhea Kothari and Rishika Reddy, is crafting unique gift boxes. The team works from New York and Hyderabad. That is not all. The company is also experimenting with banana leather, made from fibres extracted from banana crop waste, to create eco-conscious packaging solutions.

Rhea Kothari, who holds a Bachelor’s degree in Economics with a double minor in Psychology and Sociology from Columbia University, leads marketing, sales, and programme management at The Mend Packaging. Before founding the company, she worked at a startup accelerator in New York, followed by a stint in her family’s jewellery business where she juggled multiple roles and gained first hand experience in running a small enterprise. “I was interested in implementing greener practices in both my personal and professional life. I had pushed for sustainable packaging in our family business well before The Mend began, and eventually started exploring ways to take it further,” Rhea shares.

Works of The Mend Packaging

Works of The Mend Packaging
| Photo Credit:
Special Arrangement

Rishika Reddy oversees management, operations, and finance. Prior to co-founding the company, she worked with an electric transportation solutions provider as part of the CEO’s office, where she gained insight into cross-functional operations in a startup environment. “Packaging felt like a natural progression,” she explains. “My family has been running a printing press for over four decades, so it’s something I’ve grown up around.”

Some of the commonly used materials in their packaging include recycled corrugated board, bioplastic, and rigid board. Rhea elaborates, “Corrugated boards, made from recycled dry waste, are ideal for logistics and shipping since they’re designed to withstand wear and tear. Bioplastic is derived from a biopolymer of corn starch. Our rigid board is constructed from layered recycled material and offers a more premium finish.”

Before onboarding any new material, the company follows a stringent process. It starts with identifying emerging materials in the market and assessing their foundational attributes — shelf life, printing capabilities, storage requirements, production timelines, and potential “side effects” that could affect the product it is meant to house. Timelines vary depending on the material’s viability.

These innovative efforts are steadily pushing the boundaries of what can be repurposed from waste—and reimagined as design-forward, sustainable packaging.

Why terraform and banana fibre?  

Terraform and banana fibre have long been recognised as innovative materials across various industries, but their integration into packaging has been a complex journey, one that demands specialised expertise. Rhea explains, “At The Mend Packaging, we’ve been able to adapt these materials specifically for packaging solutions with the help of expert material innovators.”

“Our research and development efforts conducted in close collaboration with material scientists, polymer experts, and packaging technologists have been instrumental in evolving terraform and vegan leathers into commercially viable packaging materials. The transition from concept to market-ready product has involved extensive testing, prototyping, and iterative refinement, ensuring these materials are not only sustainable but also practical and scalable for broader industry adoption,” she adds.

Some of The Mend Packaging products

Some of The Mend Packaging products
| Photo Credit:
Special Arrangement

While recycling does consume water and energy, the overall benefits often outweigh the costs when compared to producing materials from virgin resources, Rhea explains. She breaks down the basics. “Recycling reduces the need for raw material extraction, which means less mining, logging, and drilling — activities that are often destructive to ecosystems. The energy and water used in recycling are significantly lower than what’s required to process raw materials. It also helps reduce landfill waste, which not only saves space but also cuts down methane emissions from decomposing materials, which is a major contributor to climate change. Also, recycling supports a circular system where materials are reused, reducing our reliance on finite natural resources and fostering long-term sustainability.”

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Curiosity shop in the present

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With a fusion of vintage and sustainable decor, Rare Lily opens in RA Puram 

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